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New Engineering Director plus 4 other Appts.

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Steve Wojtal: Director of Engineering

Formerly Tool & Die Dept. Mgr., Steve has been appointed CWM Director of Engineering, bringing his deep tooling knowledge and years of experience to his new role. Among other duties, he will oversee the design and construction of all CWM tooling and supervise the work of the project engineering staff. Steve joined CWM in 1979.

Tom Mrock: New Program Introduction Manager

In this newly created NPI position, Tom will interact with customers, CWM personnel, and suppliers in the early phases of newly awarded and potential programs to establish the optimum finishing process. He joined CWM in 1983.

Dave Crevie: Tool & Die Dept. Supervisor

Moving from Tool & Die Dept. Asst. Mgr., Dave will oversee all work in the maintenance and repair of production tooling. He is a 22-year CWM veteran.

Dan O’Connor: Director of Purchasing

Dan, who joined CWM in 1984, will be directing personnel engaged in procuring services, components and supplies, as well as material handling activities in the Traffic Dept. He was formerly the Manager of Traffic & Material Handling.

Francisco Acosta: Traffic Supervisor

Francisco, a former Purchasing Component Expeditor, will be coordinating all materials shipments & receipt of deliveries.

USA Today: Manufacturing Returning to USA?

USA Today: Manufacturing Returning to USA?

This special August 2010 report in USA Today states that General Electric is moving significant production from China to a newly renovated factory in the USA, resulting in 400 jobs. The story highlights a growing band of U.S. manufacturers—including giants such as G.E., NCR, and Caterpillar—reversing the inexorable offshoring movement, bringing some new production back to the U.S. from far-flung locations like China.

Other OEMs that were buying components overseas are switching to U.S. suppliers. Ford Motor Company said on August 4 that it had brought nearly 2,000 jobs to its U.S. plants by 2012 from suppliers, including those in Japan, Mexico, and India.

Many reasons for the shifts were reported, often called “onshoring” or “reshoring.” Chinese wages and shipping costs have risen sharply in the past few years while U.S. salaries have stayed flat or, in some cases, fallen in the recession. Meanwhile, U.S. manufacturers have been frustrated by the sometimes poor quality of goods made by foreign contractors, theft of their intellectual property, and long product-delivery cycles that make them less responsive to customer demand. Several cite the drawbacks of tying up valuable capital in huge overseas shipments and want to bring assembly closer to engineers, suppliers, and customers. These concerns mounted as makers slashed costs in the downturn. Others are weary of midnight phone calls—and multiple annual trips—to Asia.

Check out OEM Tech Brief #39 for more information. You can also see a book review of “Poorly Made in China” here.

IMA Excellence Award to CWM Mg Medical Housing

Portable Ultrasound System

CWM’s hot-chamber magnesium die cast housing for a new cart-based modular ultrasound system received the “Design Award of Excellence” from the International Magnesium Association (IMA).  Lightweight, durability under abuse, and fail-safe shielding against hospital environments’ ultra-high EMI noise levels were important material and process considerations.

In-depth OEM experience with plastics rejected a resin-based design based on plastic’s requirement for thicker walls, the difficulties of assured EMI/RFI shielding, and inherent lower drop strength.

In engineering this magnesium part, magnesium die casting and thixotropic metal molding were carefully evaluated. While metal molding could meet the shielding advantages and ruggedness of die cast magnesium, it could not meet the minimum wall thicknesses required—achievable using advanced die casting methods.

For more details on this Medical Housing application, see our case study here.