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Zinc Die Casting

Zinc die casting provides high quality and production efficiency.

Zinc is one of the most versatile of die cast metals because it provides high precision with low tooling costs. Zinc die casting offers a broad range of excellent physical and mechanical properties, finishing characteristics, and is the easiest to cast. Advantages of zinc die casting include:

  • Complex shapes and thinner walls
  • Superior mechanical and physical properties with excellent tensile strength and dimensional stability
  • Excellent RFI/EMI shielding capabilities
  • Longer die life with minimal maintenance
  • Wide range of finishing options
Zinc die casting enclosure support
Zinc die casting enclosure support. At 22” long, the die cast design required a metal with excellent fluidity properties. Zinc die casting was the ideal solution.

Zinc die casting provides high quality and production efficiency.

CWM casts in two different zinc alloys: Zamak No. 3 and ZA-8. Both offer the ability to cast with intricate detail and close dimensional tolerances at high production rates. ZA-8 is often the choice when additional strength and greater creep resistance is required. With zinc die casting machines from 80 to 500 tons of locking force, CWM can produce parts in sizes from 0.75″ x 0.75″ to 18″ x 18″.

Zinc die casting is a high strength solution to create a part with high durability and hardness.  Zamak No. 3 provides the ability to attenuate vibrations, while ZA-8 includes a bit more aluminum than its zinc counterpart.

In addition, CWM offers zinc alloys #3, #5, and ZA8 with our miniature zinc die casting process for small parts.

Request a quote today on zinc die casting, or contact Chicago White Metal to review your project with a die cast engineer.

Primitivo Solano Zinc Die Casting Specialist Employed since 1989
Primitivo Solano Zinc Die Casting Specialist Employed since 1989
CWM manufactures die castings in several types of Zinc alloy material.
CWM manufactures die castings in several types of Zinc alloy material.

Learn More About Zinc Die Casting:

The Die Casting Process: An OEM Designer's Overview The Die Casting Process: An OEM Designer’s Overview

This overview for OEM designers and specifiers is a refresher for those OEM product design engineers, buyers, and purchasing managers already familiar with die casting. For those new to the process, it provides a valuable framework or further pursuit.

View the PDF: The Die Casting Process: An OEM Designer’s Overview

The Miniature Zinc Die Casting Advantage The Miniature Zinc Die Casting Advantage

Presents the facts on why multi-slide, miniature zinc die casting is the preferred choice for small precision components. It enables product designers to learn how this specialized die casting process can substantially reduce component costs and provide optimal precision to a new project design or a conversion from an existing process.

Click here to watch the Webinar

10 Ways to Reduce the Costs of Die Cast Parts 10 Ways to Reduce the Costs of Die Cast Parts

6-page guide outlines ten key cost drivers that design engineers can leverage during the product design stage to yield significant cost savings in the custom production of die cast components. These specific planning steps aid in integrating the realities of die cast manufacturing.

View the PDF: 10 Ways to Reduce the Costs of Die Cast Parts

CWM Al, Mg & Zn Die Cast Production Specs CWM Al, Mg & Zn Die Cast Production Specs 

2-page descriptive detailed data sheet for Chicago White Metal Casting’s current high-tech production specifications, material properties, and nominal chemistry for its Al, Mg & Zn alloy capabilities.

View the PDF: CWM Al, Mg & Zn Die Cast Production Specs 

CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data

Overview of Chicago White Metal Casting miniature 4-slide Zn 3, 5 & ZA-8 die cast part capabilities, with CWM specifications, alloy characteristics. CWM specializes in delivering miniature parts with any required post-casting finishing, ready for further assembly, including precision machining when net-shapes are not possible.

View the PDF: CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data

Design & Specification Guide for Custom Die Castings Design & Specification Guide for Custom Die Castings

Updated and expanded 16-page reference to the initial design & specification steps that drive the cost and performance of components die cast in Al, Mg, and Zn alloys. Among essential design and production factors covered: Matching material properties; Die design & construction; Minimizing part porosity; Optimizing part heat transfer; Preplanning post-casting machining, if required; Dimensioning and tolerancing; Flash considerations; Prototyping; and as-cast finish guidelines.

View the PDF: Design & Specification Guide for Custom Die Castings

Die Cast Zn for Key Computer Structural Component Die Cast Zn for Key Computer Structural Component

Computer workstations from Silicon Graphics incorporated a zinc die cast rear cap frame, which combined important structural function with superior cosmetic appearance. The Zn die cast component, selected for its excellent strength, rigidity, EMI shielding characteristics, and part consolidation potential, was the first use by the company of a die casting in one of their workstation computers.

View the PDF: Die Cast Zn for Key Computer Structural Component

Replacement for Machined Brass at a 500% Savings Replacement for Machined Brass at a 500% Savings

A value analysis of alternate production efficiencies for a low-volume CNC machined brass small component for a medical device resulted in a miniature zinc net-shape die cast replacement at a 500% unit cost saving.

View the PDF: Replacement for Machined Brass at a 500% Savings

NADCA Design Manual: Intro & Content NADCA Design Manual: Intro & Content

Detailed overview of the contents of the 176-page Product Design for Die Casting manual on optimizing designs for die casting.

View the PDF: NADCA Design Manual: Intro & Content

Material / Physical Properties Comparison Material / Physical Properties Comparison

This chart compares the material, and physical properties for three popular die casting alloys: aluminum A380, magnesium AZ91D, Zinc #3, and ZA8. Several material properties such as tensile strength, impact, and yield strength can be compared between the three alloys. Physical properties, such as density and conductivity, can also be examined.

View the PDF: Material / Physical Properties Comparison

NADCA Standards: Zinc & ZA Alloy Data NADCA Standards: Zinc & ZA Alloy Data

Updated Zn and ZA alloy selection, machining and finishing data; chemical composition; material properties and die casting and other characteristics.

View the PDF: NADCA Standards: Zinc & ZA Alloy Data

Primer on Miniature Zinc & ZA-8 Die Casting Primer on Miniature Zinc & ZA-8 Die Casting

Condensed overview for OEM product designers and engineers on Miniature Zinc & ZA-8 custom die casting for the cost-effective production of small, complex structural components.

View the PDF: Primer on Miniature Zinc & ZA-8 Die Casting

Prototyping for Die Casting in All Alloys Prototyping for Die Casting in All Alloys

Guide to developing optimum prototyping strategies for developing and testing component designs before final die casting die construction. This guide discusses prototyping alloys and processes, including new rapid prototyping technologies.

View the PDF: Prototyping for Die Casting in All Alloys

Quick Guide to Surface Finishing for Al, Mg & Zn Parts Quick Guide to Surface Finishing for Al, Mg & Zn Parts

8-page condensed resource on evaluating finishing alternatives and optimizing component finishing decisions for Al, Mg, and Zn die cast products. Features a comparison table rating 32 surface coatings on relative cost, appearance, wear, and corrosion resistance; Presents recommended finishing for a range of typical die cast components.

View the PDF: Quick Guide to Surface Finishing for Al, Mg & Zn Parts

Surface Finishing for Die Casting Bulletin Surface Finishing for Die Casting Bulletin

Brief overview of surface treatment systems for die cast part protection, decoration, and improving component performance, for all alloys: Al, Mg, Zn, and ZA.

View the PDF: Surface Finishing for Die Casting Bulletin

Product Solutions Through Die Casting Product Solutions Through Die Casting

Presentation to aid efficiency, functionality, and cost savings in the design and production of custom die castings. This narrated Webinar focuses on helping effectively capitalize on today’s advanced die casting capabilities to improve performance and lower the costs of their custom components. 1 hour.

Click here to watch the Webinar

Surface Finishes for Die Casting Surface Finishes for Die Casting

Presents the important factors that can affect the outcome of the final appearance of your die cast component when its surface finish is a critical issue. This narrated Webinar will aid an understanding of the various finish options and how their uses and limitations can make the difference between successful product development and costly results. 49 minutes.

Click here to watch the Webinar

Converting Machined Parts to Die Casting Converting Machined Parts to Die Casting

When production runs for a machined part increase, advanced net-shape die casting can offer substantial unit cost savings compared to part machining to specifications. Such cost reductions are being achieved for a wide variety of machined part applications in a range of alloys and part sizes. In the case of many small precision parts, the net-shape 4-slide miniature die casting process can be used to replace a brass machined part at no sacrifice in mechanical properties for significant savings at even low production volumes. This Tech Brief discusses the many advantages of machining-to-die casting conversions in addition to unit cost savings.

View the PDF: Converting Machined Parts to Die Casting

Primer on Miniature Zinc & ZA-8 Die Casting Primer on Miniature Zinc & ZA-8 Die Casting

Condensed overview for OEM product designers and engineers on Miniature Zinc & ZA-8 custom die casting for the cost-effective production of small, complex structural components.

View the PDF: Primer on Miniature Zinc & ZA-8 Die Casting

The Miniature Zinc Die Casting Advantage The Miniature Zinc Die Casting Advantage

Presents the facts on why multi-slide, miniature zinc die casting is the preferred choice for small precision components. It enables product designers to learn how this specialized die casting process can substantially reduce component costs and provide optimal precision to a new project design or a conversion from an existing process.

Click here to watch the Webinar

CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data

Overview of Chicago White Metal Casting miniature 4-slide Zn 3, 5 & ZA-8 die cast part capabilities, with CWM specifications, alloy characteristics. CWM specializes in delivering miniature parts with any required post-casting finishing, ready for further assembly, including precision machining when net-shapes are not possible.

View the PDF: CWM Miniature Die Casting Capabilities Profile, Specifications, Alloy Data

Replacement for Machined Brass at a 500% Savings Replacement for Machined Brass at a 500% Savings

A value analysis of alternate production efficiencies for a low-volume CNC machined brass small component for a medical device resulted in a miniature zinc net-shape die cast replacement at a 500% unit cost saving.

View the PDF: Replacement for Machined Brass at a 500% Savings