Comparing Aluminum, Magnesium, and Zinc Alloys
Aluminum, Magnesium, and Zinc are the most common alloys used in the die casting process. But how much do we really know about these alloys? Aluminum and Magnesium are “lightweight” metals, while Zinc alloys provide higher precision and longer tool life. If you are at the point where you’re considering die casting for your project, the next step […]
Equipment Highlight: CWM’s new 1000-Ton Die Casting Machine
In September 2020, Chicago White Metal’s maintenance team installed a brand-new aluminum 1000-ton die casting machine. Under the leadership of Max Golovin, CWM’s Director of R&D, the installation of a new IDRA-900 Xpress Die Casting Machine was completed in the spring of 2021. CWM produced the first official casting from the new machine on March […]
How to Select the Right Die Caster
When you’ve designed a part and are ready to partner with a die caster, you must know that you’re working with the best. Unfortunately, finding the right partner to cast your part can be difficult unless you have a relationship with an established, reputable die casting supplier. Most people believe that choosing a die caster […]
Equipment Highlight: FANUC Robots
Benefits of using Robots At Chicago White Metal Casting, we strive to have the most advanced technologies available to assist with die casting, CNC machining, and other operations. For example, CWM has two FANUC robots in our CNC department—the M10iA and the M-20iB. The M-10/20 series robots offer increased load capacity and extended reach. These […]
Electric Vehicles: Component Manufacturing Using the High-Pressure Die Casting Process
The automobile industry is the largest market for high-pressure die casting components. The demand for electric vehicles has grown rapidly, largely thanks to changes in emission norms worldwide and a shift in consumer preferences. These changes have pushed automakers to replace heavier components with lightweight, environmentally friendly options from alloys like Magnesium or Aluminum. Reducing […]
Die Cast Prototyping – Benefits and Types
In addition to Chicago White Metal’s advanced part design and DFM assistance, CWM offers various prototyping options to bridge the gap between design and production tooled high-pressure die casting. CWM’s prototyping process offerings include: Reasons to Use Prototyping Prototyping offers design verification—a chance to identify design flaws before committing to production-level tooling. While it is […]
Aluminum Die Casting Benefits & Die Life Considerations
There are several advantages to aluminum die casting for a new part. Aluminum die castings are lightweight, corrosion-resistant, have high thermal and electrical conductivity, and are durable. They remain strong at high temperatures and retain their dimensional stability even if the part has thin walls or is a complex shape. Aluminum die castings also have excellent […]
CWM Adds New Idra Die Casting Machine, Full Implementation Planned for Q4 of 2020
Chicago White Metal is extremely proactive in researching advanced technology and innovation and implementing them into the die casting process. The company makes these efforts to improve and enhance quality, efficiency, measurability, and overall cost savings for existing and future projects. CWM leadership encourages an environment that cultivates innovative ideas regarding process improvement. This allows team […]
CWM Takes Recycling to New Levels
As a further refinement to our environmentally responsible culture, CWM has launched a new Recycling Initiative to help take our focus on environmentally friendly manufacturing and overall stewardship to a new level. One of our key objectives is to encourage similar programs with our suppliers, neighbors, and customers. CWM’s recycled materials, such as plastic, steel, […]
CWM and Crossbow Manufacturer Hit the Target with a NADCA Design Award!
Chicago White Metal collaborated with a crossbow maker to win a bullseye for a riser part! Eric Treiber accepted the award on behalf of CWM for the 2018 North American Die Casting Association (NADCA) Excellence in Design Award, winning the “Aluminum 1 to 10 lbs.” category. The crossbow manufacturing company was focused primarily on two […]